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Critter
Joined: 13 Nov 2006 Posts: 23
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Posted: Mon Jan 08, 2007 1:12 pm Post subject: 2004 Foreman 4x4 problems.............. |
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I noticed this a few weeks ago. When I filp the switch from 2wd to 4x4. the indicator light comes on but it would not always be in 4x4. Then Saturday it started it again. I turned it off and on then to 4x4 and it worked, but later in the day it would not engage in 4 wheel at all but indicator light said it was.
We could hear a click in the solonoid by the front drive shaft ( where the 4x4 switch is wired to ) but it was like it would not engage.
Anyone have any advice or similar problems????
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eiger2 moderator
Joined: 11 Nov 2006 Posts: 714
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Posted: Tue Jan 09, 2007 2:46 pm Post subject: |
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Critter, I wish I could help ya. Heres what I think.....
The front clutch is electric....You say you can hear the selenoid, so I would guess the sensor is working OK. But I'd still check to make sure all yer connections are good.
Looking at the diagrams... Honda has 15 different sized shims available for the clutch to the pinion gear shaft. It goes between the clutch and the gear. I guess if ya shift on the fly too many times the gear may wear a lil and need bigger shims to keep engaging. But I would think you'd get some slipping or gnashing of gears first.
Have ya checked yer fluid?
Does the 4x4 light flash?
Try searching here:
http://www.hondaforeman.com/phpBB2/viewforum.php?f=2 _________________ "TIME TO RIDE!!!!!"
"SHUTUP AND RIDE!!!!"
And a new one: "If loud pipes save lives, imagine what learning to ride would do!!"
black rincon
Proud member of Da WindRockWarriors!!!!!
AND a QuadAbuser
Quadabusers.com |
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Critter
Joined: 13 Nov 2006 Posts: 23
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Posted: Fri Feb 09, 2007 2:22 pm Post subject: Foreman in the shop................. |
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The Honda shop has the Foreman - It was the inner axle joint that was bad and they are going to install new bearings and seals - about $500 they say - I do not have time to fix it as we are remodeling an office building downtown. Parts are around $300 so I am only saving a couple of hundred and it would cost me more than that for a weekend of work. Should be fixed middle of next week and then I am back on the trail again -
They said it was wear and tear - but come on HONDA, don't do this to me, you have never done this to me!!!! Thats why I bought a Honda in the first place.
Okay I am over it - got the cash ready LETS RIDE!!!! |
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mightymikehedman moderator

Joined: 02 Nov 2006 Posts: 1135 Location: ATLANTA
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Posted: Fri Feb 09, 2007 3:07 pm Post subject: |
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Dang Critter...where ya been? _________________ SHUT UP & RIDE!... WINDROCK WARRIOR'S RULE! |
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Critter
Joined: 13 Nov 2006 Posts: 23
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Posted: Mon Feb 12, 2007 1:06 pm Post subject: Hey Mighty Mike.................... |
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Good to hear from you -
Haven't been anywhere much since I sae you at ICRV in December but where ever it was it must have been ROUGH.
Anyway, Windrock Warriors don't complain do they Mike, they just "FIX THEIR MACHINES, THEN SHUT UP AND RIDE" |
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Critter
Joined: 13 Nov 2006 Posts: 23
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Posted: Mon Feb 12, 2007 1:06 pm Post subject: Hey Mighty Mike.................... |
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Good to hear from you -
Haven't been anywhere much since I sae you at ICRV in December but where ever it was it must have been ROUGH.
Anyway, Windrock Warriors don't complain do they Mike, they just "FIX THEIR MACHINES, THEN SHUT UP AND RIDE" |
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mightymikehedman moderator

Joined: 02 Nov 2006 Posts: 1135 Location: ATLANTA
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Posted: Mon Feb 12, 2007 2:12 pm Post subject: |
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We sure do if we have enough parts to keep them on the trails!...  _________________ SHUT UP & RIDE!... WINDROCK WARRIOR'S RULE! |
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eiger2 moderator
Joined: 11 Nov 2006 Posts: 714
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Posted: Mon Feb 12, 2007 6:13 pm Post subject: |
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If ya dont ride er hard, she'll buck ya right off!!! _________________ "TIME TO RIDE!!!!!"
"SHUTUP AND RIDE!!!!"
And a new one: "If loud pipes save lives, imagine what learning to ride would do!!"
black rincon
Proud member of Da WindRockWarriors!!!!!
AND a QuadAbuser
Quadabusers.com |
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